COSEN G-320 Twin Column Automatic Bandsaw
Technical Specifications
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Watch it in action
Key points overview
Safety: NEW Improved “CE” Full guarding, Interlocked Blade covers, Blade motion detector and mechanical lock on control cabinet doors
Motor: 5HP (3.75 Kw) ULTRA Heavy duty blade drive motor with overload protection
PLC: Mitsubishi PLC Control
Displays: Full Colour, touch screen panel with machine status indicators & error message displays
NC Axis: 99 Programmable Cut length & Quantity positions for multi job cutting / job storage
Feeding: A single vice stroke of 403mm with NC calculated multi shuffle up to 9999mm long
Blade: 34mm wide blade – Control has material pull back before blade lifting facility
Tension: Hydraulic Blade Tension c/w blade breakage safety shutdown
Vices: Full stroke material vices, No manual setting required c/w double retracting carriage vice for improved handling of bent stock and reduced risk of material marking
Split: Split vice for clamping both side of the material & minimum back end of 50mm
Speed: Inverter controlled Blade speed 20 – 100mpm, actual speed shown on display
Feed: Dual blade controls of both Blade feed rate and material pressure force
Guides: Carbide pads c/w quick setting for easy blade change and roller bearing guides
Swarf: Powered swarf brush with variable speed hydraulic swarf conveyor, fully guarded
Coolant: High powered pump supplies guide arms, adjustable central nozzle & swarf brush
Light: Adjustable high powered work light as standard
COSEN G-320 Technical Features
Machine Build
- Heavy Duty, Robust construction (2000 Kgs)
- Twin column design for cutting harder and difficult materials
- Tilted saw bow design to reduce twist on saw blade and maximise blade life
- Hydraulic shuttle vice system
Bandsaw Blade Drive
- Specially designed gearbox for high lateral pressure
- Blade Motor = 3.75 Kw (5Hp)
- Inverter controlled Bandsaw blade speed suitable for a range of materials (20-100 m/min)
Bandsaw Blade Guide & Coolant
- Carbide blade guide assembly blocks with additional bearing guides
- Additional vertical blade guides
- Hydraulic blade tension to maximise blade life
- Integral Coolant system built into machine frame (45 Ltr Capacity)
- Bandsaw Blade = 4240 x 34 x 1.1 mm
Material Feeding & Clamping
- Split front vice to allow automatic feeding down to a minimum scrap end length of 50mm long
- Full stroke Hydraulic vice clamping, NO manual adjustment required
- Double retracting rear vice jaws to improve handling of bent material and reduce risk of marking
- Vice jaws feature replaceable hardened wear plate inserts
- Computer controlled cut length setting
- One set of vertical alignment infeed rollers
- Discharge adjustable material guides with integrated coolant return
Machine Control & Automation
- Mitsubishi PLC Control
- Full Colour touch screen for easy use
- Multi quantity / Cut length programming facility
- Programmable memory for up to 99 different jobs
- Automatic blade kerf compensation system when multi cutting for long cut lengths
- “Save a Blade” system to maximise blade life with material retraction before blade lift
- Automatic machine shutdown at the end of a job
- Error Message display system for easy fault finding
- Operator screen displays items such as blade speed, blade life, feed vice position, etc..
- Dual feed valve control for both cutting pressure and material force
- Automatic work height selector
- Single feeding stroke of 403 mm with NC setting and calculation of multiple feeding (maximum length 9999 mm) no manual setting required
Safety
- NEW “CE” full mesh protection guards and improved swarf conveyor guarding
- Blade breakage and/or slippage safety sensor
- Interlocked blade band wheel cover guards
Standard Accessories
- Blade “CLIP” system for easy blade change
- Adjustable front plate for cut off stock
- Additional flushing hose
- Bi metal band saw blade
- Machine work light
- Tool box, levelling pads and a spare blade wire brush
- Operation and Parts manual
Floor space
- W* = 2500 mm x D = 2020 mm x H = 1900 mm (98” x 80” x 75”)
(Note: * = Machine width includes NEW CE guarding and chip conveyor)
Our Services
Steel Stockholders
Supply chain management is engrained in our philosophy here at Midland Bright Steels, we know that speed and reliability of supply are of the utmost importance. Having stock and reacting quickly to the needs of our customers are the essentials for modern day steel stockholding.
Steel on Demand
Midland Bright Steels prides itself on the stock it carries, having approximately 1000 Tonnes at any one time at its base in Wolverhampton. This combined with the long established partnership with Trafilix (Italy) who themselves carry up to 20,000 Tonnes of finished stock makes Midland Bright Steels a supplier you can rely upon to meet the high pressure demands of steel supply.
Sawing Services
The TK-100GL is a fully automatic carbide sawing machine that has been developed by combining Tsunes extensive experience with the latest in machine design technology.
The high production TK-100GL provide almost dry, close tolerance parts with CNC control of all cutting parameters and minimum operator intervention.
COSEN G-320 Twin Column Automatic Bandsaw
Midland Bright Steels have recently acquired a new COSEN G-320 Twin Column Automatic Bandsaw from Sawcraft UK.It has a heavy duty, robust construction (2000 Kgs), twin column design for cutting harder and difficult materials and a tilted saw bow design to reduce twist on saw blade and maximise blade life, also a Hydraulic shuttle vice system.
TK-100GL automatic carbide sawing machine
The TK-100GL is a fully automatic carbide sawing machine that has been developed by combining Tsunes extensive experience with the latest in machine design technology.
The high production TK-100GL provide almost dry, close tolerance parts with CNC control of all cutting parameters and minimum operator intervention.
Delivery
Operating from our warehouse in Wolverhampton, generally deliveries within a 10 mile radius are same day/next day, using our own vehicles. To add to this we have a strong long established relationship with a major local haulage group who collect every day for onward shipment nationwide.