Sawing services

Sawing Services

The TK-100GL is a fully automatic carbide sawing machine that has been developed by combining Tsunes extensive experience with the latest in machine design technology.
The high production TK-100GL provide almost dry, close tolerance parts with CNC control of all cutting parameters and minimum operator intervention.
Cutting Capacity:
Round Material: 25 - 100mm
Square Material: 15 - 75mm
Bar Length: 3000 - 6000mm
Performance:
Material: AISI 1015 - 60mm Dia x 50mm Length - Cut Time - 8.6 seconds, Cycle Time: 12.2 seconds
Features
• Extremely heavy duty, robust construction (3800kg).
• Variable cutting speed, inverter controlled: 60 - 120 Rpm.
• Output sorting with discharge chute.
• PLC controls with error message display for easy operation.
• Saw head feed via ball screw for rapid and precise movements.
• Automatic chip conveyor for long term reliability in chip removal.
• Automatic trim cut sorting.
• Carbide and Cermet Saw blades.
Design
The saw head is designed for heavy duty applications with massive helical gears and precision saw spindle running in oil and supported by high precision bearings.
Cutting speeds are infinitely variable through an inverter drive. The saw feed mechanism utilizes an AC Servo/ball screw drive for rapid and precise movements, incorporating a pair of precision heavy duty linear guides for long term cutting accuracy.
Control
Machine controls and set up are achieved via a user friendly colour LCD touch screen together with conventional push buttons and switches.
Tsune's third generation CNC determines the ideal cutting feeds and speed configuration for a wide variety of ferrous metals based on their shape, size and AISI grade.
Additional programmable parameters include: trim cut length, cut off length and the quantity of parts required.
Up to 50 sets of job data can be stored in the programme.
Auto Loader
The auto loader's simple and sturdy design permits set up changes to be made quickly and from one convenient location.
The gripper type material feed employs a pair of linear bearings, and is powered by a servo motor and ball screw drive to ensure high speed and accurate indexing. The floating mechanism prevents scuffing marks made by the vices during feeding.
Enhanced magnetic chip conveyor ensures long term reliability in chip disposal.